574 pages

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use / After each use / Lubrication / Fuel system maintenance / Engine coolant / Tune-up / Submersion / Specifications

CHAPTER FOUR / LAY-UP, WINTERIZING AND FITTING OUT
Lay-up / Winterizing / Fitting out

CHAPTER FIVE / ADJUSTMENTS
Carburetor adjustment / Ignition timing adjustment / Shift cable adjustment / Throttle cable adjustment / Trim position sender and trim limit control module adjustment / Specifications

CHAPTER SIX / ENGINE
Engine operation / Special tools / Replacement parts / Special service precautions / Engine removal / Engine installation / Engine alignment / Rocker arm cover / Valve adjustment / Placing the No. 1 piston at TDC (firing position) / Lifter cover / Measuring camshaft lobe lift / Cylinder head / Valves and valve seats / Rocker arm and pushrod / Flywheel housing, drive coupler and flywheel / Oil pan / Oil pump / Harmonic balancer / Timing gear or chain cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft and lifters / Piston and connecting rod / Crankshaft and rear main seal / Break-in procedure / Specifications

CHAPTER SEVEN / FUEL SYSTEM
Servicing the fuel system / Mechanical low-pressure fuel pump / Low-pressure electric fuel pump / Flame arrestor and cover / Carburetor / Electronic fuel injection (EFI) / Throttle body / Intake plenum, fuel rail and injectors / Fuel pressure regulator / High-pressure electric fuel pump / Fuel reservoir / Intake manifold / Specifications

CHAPTER EIGHT / COOLING AND EXHAUST SYSTEMS
Thermostat / Hose replacement / Recirculation pump replacement / Seawater pump / Oil and power steering fluid coolers (replacement) / Exhaust elbow / Exhaust bellows, exhaust tube and flapper valve / Exhaust manifold / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Alternator / Starter and starter solenoid / Ignition system / Starter slave solenoid / Starter relay / Fuel pump relay / Electronic fuel injection (EFI) system relay / Oil pressure sender / Oil pressure switch / Coolant temperature sender / Coolant temperature sensor / Engine overheat switch / Manifold air pressure sensor / Intake air temperature (IAT) sensor / Throttle position sensor (TPS) / Idle air control motor (IAC) / Idle speed control solenoid (ISC) / Knock sensor (KS) / Knock sensor module / Knock sensor amplifier / Engine control unit (ECU) / Engine control assembly (ECA) / Specifications

CHAPTER TEN / DRIVE UNIT
Drive unit identification / Drive unit operation / Drive unit gear ratio / High altitude operation / Outdrive service precautions / Sacrificial anodes / Shifting and propeller rotation / Propeller / Drive unit / Universal joint service / Shift housing service / Lower gearcase / Drive unit pressure and vacuum tests / Specifications

CHAPTER ELEVEN / TRANSOM BRACKET
Pivot housing / Bellows and water hose / Gimbal bearing and seal / Gimbal ring / Inner transom plate and bracket housing / Specifications

CHAPTER TWELVE / POWER TRIM SYSTEM
Electrical trim system components / Hydraulic trim system components / Trim cylinder and hoses / Trim position sender / Filling and bleeding the trim system / Specifications

CHAPTER THIRTEEN / STEERING SYSTEM
Safety precautions / Mechanical (manual) steering system / Power steering system / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1994 1995 1996 1997 1998 1999 2000 OMC 3.0GL
1994 1995 1996 1997 1998 1999 2000 OMC 3.0GS
1994 1995 1996 1997 1998 1999 2000 OMC 4.3GI
1994 1995 1996 1997 1998 1999 2000 OMC 4.3GL
1994 1995 1996 1997 1998 1999 2000 OMC 4.3GS
1994 1995 1996 1997 1998 1999 2000 OMC 5.0FI
1994 1995 1996 1997 1998 1999 2000 OMC 5.0FL
1994 1995 1996 1997 1998 1999 2000 OMC 5.0FSI
1994 1995 1996 1997 1998 1999 2000 OMC 5.0GI
1994 1995 1996 1997 1998 1999 2000 OMC 5.0GL
1994 1995 1996 1997 1998 1999 2000 OMC 5.7GI
1994 1995 1996 1997 1998 1999 2000 OMC 5.7GL
1994 1995 1996 1997 1998 1999 2000 OMC 5.7GS
1994 1995 1996 1997 1998 1999 2000 OMC 5.8FI
1994 1995 1996 1997 1998 1999 2000 OMC 5.8FL
1994 1995 1996 1997 1998 1999 2000 OMC 5.8FSI
1994 1995 1996 1997 1998 1999 2000 OMC 7.4GI
1994 1995 1996 1997 1998 1999 2000 OMC 7.4GL
1994 1995 1996 1997 1998 1999 2000 OMC 7.4GSI
1994 1995 1996 1997 1998 1999 2000 OMC 8.2GI
1994 1995 1996 1997 1998 1999 2000 OMC 8.2GL
1994 1995 1996 1997 1998 1999 2000 OMC 8.2GSI

SHIPPING POLICY

For US customers, we offer 3 shipping options:

• Free shipping for orders over $69. This shipping option takes 5-8 business days.
• Economy for small orders (less than 1lbs) $6.99
• This shipping option takes 5-8 business days. 
• Standard shipping (FedEx / UPS) for all orders $9.99 
• This shipping option takes 1-5 business days. 

We are currently unable to offer   overnight or 2-day guaranteed shipping .

This is because the warehouses of most of our suppliers only ship Ground.

Products ship from our Miami facility or drop ship direct from our Suppliers

Orders placed before 11am CST are typically will send the same day. 

Most orders placed after that time are will send the following business days. 

If you have specific shipping requests or needs please contact us at sales@bills-exhausts.com prior to purchasing and we will do our best to assist you.

If an item is back ordered from the manufacturer you will be notified by us. FYI – We don’t like it when this happens any more than you do.

We will try and help as best we can with back orders

A TRACKING NUMBER will be send to you via email or text after purchasing .

SHIPMENTS WITHIN THE U.S.

FREE STANDARD SHIPPING  on orders over $69 is available in all US lower 48 states, APO addresses, and Puerto Rico via USPS or UPS.  (*Exceptions apply for Alaska and Hawaii.)

Free standard shipping means we will select an option that gets you your parts as soon as possible while still being economically priced.

We reserve the right to deny free shipping for any reason.

About pre-orders:

When you order  PRE-ORDER it  means that you can purchase it before the official release date and then, you just wait for the shipping Usually pre-orders takes from 1-6 weeks depending the brand and the product. 

Contact us when ordering or we will contact you to go over rates and times.

INTERNATIONAL SHIPMENTS

WE SHIP WORLDWIDE Shipping rates outside the US are based upon destination and weight. 

Canada and Puerto Rico Fast shipping with DHL Prepaid Customs/Taxes (DDP)

•  Countries we don't collect  tax or duties required pay by you.

 (We cannot ship big size tires , oil ,batteries  and other heavy and big size items Internationally ONLY If you AGREE for LTL freight shipping, the final cost may differ from the amount shown at checkout due to additional fees.

We will contact you for confirmation before processing your order. )

If you have questions about these fees or duties contact us prior to ordering and we can assist you.

 -For international orders, customers who refuse the package will not receive a refund for the original shipping cost. Additionally, any return shipping fees incurred by us will be deducted from the customer's refund

 -Tires are not eligible for return.

 -Electronics are not eligible for return.

More for Return policy here

Delivery times for international shipments are typically 5 to 9 business days, but this can vary depending on your country’s customs procedures.

Orders delayed by customs are not something we can control or change.

ALL international orders(Includes CANADA and Puerto Rico) needed to be ship from our location in Miami Florida.

Most of International orders cannot drop ship from supplier's warehouses(Except on some specific Brands)

Parts typically arrive at our warehouse within 2-7 business days.

Once parts arrive, we will email you a tracking number.

The business days you see at checkout are how long it takes for your package to arrive after we ship it

• Track my order

PAYMENT METHODS

We accept  Visa, Mastercard, AMEX, ApplePay,GooglePay, and Discover credit cards  and Paypal , as well as debit cards with a Visa or Mastercard logo.

Contact us at sales@bills-exhausts.com if you have any questions.

 *Products shipped within the state of Indiana are subject to a 7% sales tax.